Facing rapid lining degradation in corrosive electrolytic cells, a major aluminum smelter adopted our composite refractory solution—boosting corrosion resistance, extending overhaul cycles by 40%, and cutting O&M costs. Discover how.
Our client is a large non-ferrous aluminum smelting enterprise. The aluminum electrolytic cell operates stably under high temperature and strong corrosive environment for a long time, putting forward high requirements on the fluoride corrosion resistance and penetration resistance of the cell lining refractory materials.
Single traditional refractory raw material has poor resistance to cryolite molten salt corrosion and aluminum liquid penetration. The cell lining is easy to swell, crack and peel off, resulting in shortened equipment overhaul cycle and increased comprehensive production cost of electrolytic aluminum.
We adopt a composite formula of high-purity white fused alumina and mullite. The two raw materials complement each other in performance, forming a dense and stable high-temperature resistant structure. It effectively resists molten salt erosion and liquid aluminum penetration, and improves the overall structural stability of the electrolytic cell lining.
The corrosion and penetration resistance of the electrolytic cell lining are greatly enhanced, the damage rate of the refractory lining is significantly reduced, and the equipment overhaul cycle is effectively extended. The production stability of electrolytic aluminum is improved, and the enterprise’s operation and maintenance costs are reduced.
Our matched composite refractory raw materials have stable performance and strong targeted adaptability. They are specially suitable for high-corrosion working conditions of aluminum electrolytic cells, providing high-quality and long-life refractory raw material solutions for the non-ferrous metal industry.
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